Method of Bonding Non-Polar or Highly Crystalline Resin Substrates Employing a Primer and a Cyanoacrylate Adhesive

Method of Bonding Non-Polar or Highly Crystalline Resin Substrates Employing a Primer and a Cyanoacrylate Adhesive

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A primer comprising an organometallic compound and an organic polymer, which is useful in bonding non-polar or highly crystalline resin substrates together or bonding said resin substrates and another material, such as a solid material, a coating material, paint or printing ink by using a 2-cyanoacrylate.

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United States Patent [19] Hiraiwa et al. [54] METHOD OF BONDING NON-POLAR OR HIGHLY CRYSTALLINE RESIN SUBSTRATES EMPLOYING A PRIMER AND A CY ANOACRYLATE ADHESIVE [75] Inventors: Akihiko Hiraiwa; Kenji Ito; Kaoru Kimura, all of Nagoya, Japan Toagosei Chemical Industry Co., Ltd., Toyko, Japan [21] Appl. No.: 78,403 [22] Filed: Jul. 27, 1987 [73] Assignee: Related U.S. Application Data [62] Division of Ser. No. 818,716, Jan. 14, 1986, abandoned. [30] Foreign Application Priority Data Jan. 18,1985 [JP] Japan .................................. .. 60-5936 Jan. 31, 1985 [JP] Japan ................................ .. 60-15486 [51] Int. Cl.4 .............................................. .. C09J 5/04 [52] U.S. Cl. ............................... .. 156/315; 156/331.2; 427/412.1; 427/412.3; 427/412.4; 427/412.5; 524/394 J 1 [11] Patent Number: 4,818,325 [45] Date of Patent: Apr. 4, 1989 [58] Field of Search ........................... .. 156/315, 331.2; 427/4121, 412.3, 412.4, 412.5; 524/394 [56] References Cited U.S. PATENT DOCUMENTS 3,441,434 4/1969 Jezl ................................. .. 427/412.3 FOREIGN PATENT DOCUMENTS 52-76344 6/1977 Japan .............................. .. 156/331.2 53-57233 5/1978 Japan ................................. .. 156/315 Primary Exam1'ner—John J. Gallagher Attomey, Agent, or Fz'rm—Cooper & Dunham [57] ABSTRACI‘ A primer comprising an organometallic compound and an organic polymer, which is useful in bonding non- polar or highly crystalline resin substrates together or bonding said resi.n substrates and another material, such as a solid material, a coating material, paint or printing ink by using a 2-cyanoacrylate. 32 Claims, No Drawings 4,818,325 1 METHOD OF BONDING NON-POLAR OR HIGHLY CRYSTALLINE RESIN SUBSTRATES EMPLOYING A PRINIER AND A CYANOACRYLATE ADHESIVE This is a division of application Ser. No. 818,716 filed Jan. 14, 1986, now abandoned. This invention relates to a primer which is used as such in bonding non-polar or highly crystalline resin substrates together or bonding other material thereto with use of a 2-cyanoacrylate. This invention has its object to provide a primer satisfactorily useful in bonding together easily, speedily and surely non-polar or highly crystalline resin sub- strates or so bonding another material to the resin sub- strate with use of a 2-cyanoacrylate, the resin substrates having heretofore been considered as difficult to bond together, bond the other material thereto, coat, paint and print thereon and being typified by polyethylene, polypropylene, polybutene, polyfluoroethylene, their copolymer and other polyolefm substrates as well as polyethylene terephthalate, polyacetal, nylon and soft PVC (having a high content of a plasticizer) substrates. This invention has its another object to solve the problems that the primers earlier proposed by the pres- ent inventors are unsatisfactory in operativeness and must be severely controlled as to their film thickness to prevent their performances or properties from being degraded. To render these substrates or materials improved in adhesiveness, there has heretofore been proposed a surface treating method which comprises subjecting the substrates, for example polyethylene or polypropylene, to flame treatment, corona discharge treatment, irradia- tion treatment or oxidizing treatment with a bichro- mate, sulfate or the like so as to produce polar groups such“as a carbonyl group on the surface of the sub- strates. In addition, to make a resin, such as polyfluoro- ethylene, which is impossible to oxidize on the surface, improved in adhesiveness, there has been proposed a special chemical treatment such as lithium vapor treat- ment, heating treatment with an alkali in a helium stream or treatment of metallic sodium with liquid am- monia. However, the proposed method and treatments need special equipments, are complicated to carry out, are unable to uniformly treat every part of the surface of a substrate having a complicated shape and require great expenses, these being disadvantageous. Various primers also have been proposed. For exam- ple, Japanese Patent Appln. Laid-Open Gazettes Nos. 52-98062, 56-141328 and 57-119929 have proposed primers prepared by dissolving a chlorinated polyethyl- ene or chlorinated polypropylene or a fatty acid-modi- fied acrylated alkyd resin in an organic acid. According to Japanese Pat. Appln. Laid-Open Ga- zette No. 58-8734, however, the primers so proposed are unsatisfactory in adhesiveness to a paint although they are satisfactory in adhesiveness to a polyolefm substrate, or, even if the paint and the polyolefin are satisfactory in adhesion to each other, the adhesiveness there between will undesirably decrease due to repeti- tion of the cold/hot cycle. Japanese Pat. Appln. Laid-Open Gazettes Nos. 54-124048, 54-124049 and 54-124095 have proposed a modified polyolefin prepared by incorporating solid rubber, an unsaturated carboxylic acid or the derivative l0 l5 20 25 30 35 45 50 55 65 2 thereof, and a radical generator in a polyolefm, how- ever, according to Japanese Pat. Appln. Laid-Open Gazette No. 57-38827, the modified polyolefin will have undesirable effects on the adhesiveness of a paint formed thereon since the unreacted unsaturated carbox- ylic acid and the radical generator remain in the modi- fied polyolefin. Further, Japanese Pat. Appln. Laid-Open Gazettes Nos. 54-124050, 55-34270 and 55-84271 have proposed an improved resin composed essentially of a propyle- ne/styrene/butadiene block copolymer and an inor- ganic filler, however, the improved resin so proposed seems to raise various problems as to poor weather- proofness of unpainted parts and low-temperature fra- gility due to the incorporation of the filler. If non-polar or highly crystalline resins such as poly- olefm can be improved in adhesiveness or they can allow a coating, painting or print to be satisfactorily formed on the surface thereof, they would be very conductive to various fields such as the automobile industry and electric appliance industry since they have many merits such as excellent properties, light weight, rust-proof and low cost as compared with metallic ma- terial. In attempts to develop a surface treating method which is simple and speedy as compared with the con- ventional methods, in view of the above-mentioned situations, the present inventors made intensive studies and, as the result of their studies, they developed de- sired primers which enable satisfactory adhesion, coat- ing, painting and printing. The present inventors previously filed a U.S. patent application Ser. No. 611,691 in which is disclosed a primer comprising an organometallic compound as an effective ingredient. The primer disclosed in said earlier U.S. Application have an extremely excellent function and can attain the desired object, however, it has now been found that when used, they will raise the following problems. ' The problems are that the primers so disclosed are not suitable to be stored in aluminum tubes or glass bottles because of being non-viscous particularly when in the solution form and they need techniques to be uniformly applied without sagging thereof, this indicat- ing their inferiority in capability of application. As is apparent from the specification of said U.S. Applica- tion, since said primers vary in performances such as bond strength depending on the thickness of the primer to be applied, the performances such as bond strength will not be stabilized if the thickness of the primer to be applied is specifically limited; particularly thick primer layers exhibit their brittleness, cannot be improved in bond strength and may sometimes be even disadvanta- geous as a primer layer because of being too thick. Such inferiority in application operation as above will raise a serious problem as to the practical use of the primers. It has further been found that primers will often ex- hibit different performances as such even though they are prepared from the same materials, and they will decrease in performances during their storage or use in spite of the fact that they exhibit satisfactory perfor- mances when they have been prepared, the above being additional problems. The present inventors made intensive studies in at- tempts to solve the above-mentioned problems and, as the result of their studies, accomplished this invention. The primer of this invention comprises at least one organometallic compound and at least one organic pol- 4,818,325 3 ymer and is used in bonding non-polar or highly crystal- line resin substrates together or bonding another mate- rial to the resin substrate with the use of a 2-cyanoacry- late. The expression “bonding another material to the resin substrate with the use of a 2-cyanoacrylate” used herein is intended to mean, for example, the use of a 2-cyanoa- crylate in adhesion of a solid material such as a metal, glass, a synthetic resin, rubber, leather, stone, cloth, paper, wood or ceramics to the resin substrate or the use thereof in coating or printing a resin substrate with a coating material, paint or printing ink. The organometallic compounds in which the organic group is combined with a metal may be used in this invention irrespective of the kind, structure and the like thereof. The organic groups contained in the organometallic compounds include alkyl, cycloalkyl, haloalkyl, alke- nyl, cycloalkenyl, alkoxy, cycloalkoxy, aryl, aralkyl, aralkyloxy, acetylacetate, acyloxy and cycloalk- enyloxy, aryloxy group, with C3 or higher hydrocarbon groups being preferred. The metals contained in the organometallic compounds in this invention are in- tended to include typical metals, transition metals and metalloids and further include phosphorus, boron and silicon. The organometallic compounds are illustrated by the following structural formulae. (1) M-0-R (wherein M is a metallic element and R an organic group; these defmitions apply to the following) which shows metal alcoholates: organoaluminum compounds such as aluminum iso- propylate, aluminum mono-sec.-butoxydiisopropylate, aluminum ethylacetoacetate diisopropylate, aluminum oleylacetoacetate diisopropylate; organotitanium com- pounds such as tetrabutyl titanate and tetraisopropyl titanate; organoboron compounds such as tri-n-butyl borate, triphenyl borate, tri-n-octadecyl borate and monobutyldimethyl borate; phosphoric acid esters such as trioleyl phosphate, tridecyl phosphate, dibutyl phos- phite, trisisodecyl phosphite, di-2-ethylhexyl phosphite and tridecyl phosphite; tetraoctyl silicate; triisobutox- ygallium; and tetrabutyl zirconate. (2) which shows 1,3-dicarbonyl complexes: complex salts of acetylacetonate such as aluminum trisacetylacetonate, aluminum monoacetylacetonate bisethylacetoacetate, aluminum trisethylacetoacetate; acetylacetone lithium, acetylacetone beryllium, acetyl- acetone sodium, acetylacetone magnesium, acetylace- tone calcium, acetylacetone titanium, acetylacetone strontium, acetylacetone barium, acetylacetone thal- lium, acetylacetone vanadium, acetylacetone manga- nese (III), acetylacetone iron (III), acetylacetone tho- . rium, acetylacetone chromium (III), acetylacetone rho- dium, acetylacetone cobalt (II), acetylacetone cobalt (III), acetylacetone nickel, acetylacetone copper, ace- tylacetone zinc, acetylacetone zirconium, acetylacetone palladium, acetylacetone indium, acetylacetone tin (IV) and acetylacetone molybdenum; complex salt of aceto- 10 15 20 25 30 35 45 50 55 65 4 acetic acid ester, trifluoroacetylacetone and benzoy- lacetone. (3) M—O—fi.—R which shows carboxylates: magnesium stearate, aluminum stearate, calcium stea- rate, ferric stearate, zinc stearate, barium stearate, lead stearate, potassium stearate, copper stearate, manganese stearate, nickel stearate, nickel naphthenate, cobalt naphthenate, manganese naphthenate, magnesium naph- thenate, zinc naphthenate, magnesium palrnitate, cad- mium palmitate, cobalt palmitate, sodium linoleate, sodium laurate, barium oleate, aluminum laurate, alumi- num oleate, potassium oleate, aluminum acetate, stan- nous acetate, staxmous 2-ethylhexanoate, aluminum formoacetate, zinc tartrate and basic aluminum thiodi- glycolate. (4) M-R which shows hydrocarbon group-containing metals: alkyl metals such as zinc 2-ethylhexyl, lithium hexa- decyl, sodium n-hexyl, potassium hexadecyl, aluminum n-trioctyl, lead n-propylethyl, antimony tri-n-pentyl, antimony tri-n-decyl and zinc isobutylisoamyl; organo- tin compounds such as dibutyl tin diacetate, di-n-butyl tin dimaleate, di-n-butyl tin dioxide, triphenyl tin ace- tate, tri-n-butyl tin oxide, dioctyl tin dilaurate, tributyl tin acetate, tributyl tin chloride, tin tetraamyl and dial- lyl tin dichloride; methylvinyldichlorosilane; octadecyl- dimethyl[3(trimethoxysilyl)propyl]ammonium chlo- ride; ferrocene; titanocene dichloride; and nickelocene. (5) M-X-R (where X is a hetero atom) shows other organometallic compounds: metal thioalcoholates such as n-dodecylmercap- topotassium salt and aluminum trithiobutoxide; thi- odicarboxylates such as tin 2-ethylhexanemonothioate and zinc 2-ethylhexanedithioate; dithiocarbamates such as nickel dimethyldithiocarbamate, copper dimethyldi- thiocarbamate, iron dimethyldithiocarbamate and zinc diethyldithiocarbamate; sulfonic acids such as nickel benzenesulfonate; phosphates such as vanadium dibu- tylphosphate; and zinc mercaptobenzothiazole. Among these organometallic compounds, the carbox- ylates (3) and the hydrocarbon group-containing metals (4) are preferred, and the metal alcoholates (1) and the 1,3-dicarbonyl complex salts (2) are more preferred. More particularly, the preferred organometallic com- pounds include acetylacetone lithium, acetylacetone sodium, acetylacetone magnesium, acetylacetone tita- nium, acetylacetone iron (III), acetylacetone palladium, acetylacetone indium, tri-n-octadecyl borate, sodium linoleate, magnesium stearate, aluminum stearate, alu- minum acetate, aluminum laurate, basic _a1uminum thi- odiglycolate, calcium stearate, ferric stearate, ferro- cene, copper dimethyldithiocarbamate, zinc stearate, zinc 2-ethylhexyl, zinc tartrate, stannous acetate, di-n- butyl tin maleate, di-n-butyl tin oxide, triphenyl tin acetate, barium stearate, lead stearate, dibutyl phos- phite, tridecyl phosphate and trioleyl phosphate. The more preferred organometallic compounds include ace- tylacetone calcium, acetylacetone zinc, potassium ole- ate, nickel naphthenate and dioctyl tin dilaurate. The most preferred organometallic compounds include alu- minum isopropylate, aluminum mono-sec.-butoxydiiso- proylate, aluminum ethylacetoacetate diisopropylate, 4,818,325 5 aluminum oleylacetoacetate diisopropylate, aluminum trisacetylacetonate, aluminum monoacetylacetonate bisethylacetoacetate, aluminum trisethylacetoacetate, acetylacetone manganese (III), acetylacetone cobalt (II), acetylacetone nickel, acetylacetpne zinc, acetylac- etone zirconium, tetrabutyl titanate, tetraisopropyl tita- nate, dibutyl tin diacetate, tri-n-butyl tin oxide, tin 2- ethylhexanoate, octadecyldimethyl[3(trimethoxysilyl)- propyl]ammonium chloride and trisisodecyl phosphite. The organic polymers used in- this invention may be those generally known in the art. It is preferable, how- ever, that they be soluble in organic solvents since the primers of this invention are used preferably in the dispersion or solution form. The organic polymers used herein include olefinic copolymers such as ethylene/vinyl acetate copolymers, ethylene/acrylic acid ester copolymers and a-olefin/- maleic acid copolymers; chlorinated olefmic polymers such as chlorinated polyethylene, chlorinated polypro- pylene, chlorinated ethylene/propylene copolymers and chlorinated ethylene/vinyl acetate copolymers; vinylic polymers such as polyvinyl chloride, polyvinyl acetate, poly(meth)acrylic acid ester, polyvinyl ethers and vinyl chloride/vinylidene chloride copolymers; and synthetic rubbers such as polychloroprene, NBR, SBR and chlorinated rubbers. Of the above-mentioned various organic polymer, those which are preferred for attaining the objects of this invention are chlorinated olefinic polymers pre- pared by chlorination of propylene, ethylene or the like polymers or copolymers; chlorinated rubbers; olefinic copolymers such as copolymers of propylene, ethylene or the like; and methyl methacrylate/chloroprene co- polymers with chlorinated polypropylene and methyl methacrylate/chloroprene copolymers being particu- larly preferred. The primer gf this invention is used for coating on a non-polar or highly crystalline resin substrates in bond- ing the resin substrates together or bonding another material thereto with use of a 2-cyanoacrylate. In this case, it is desired to control the thickness of the organo- metallic compounds coated so that the full effects of this invention are attained as described later. For this pur- pose, it is preferred that the compounds be used in solu- tion. The solvents used herein are preferably a usual one which is capable of completely dissolving or dispersing the organometallic compound and organic polymer therein, has suitable volatility and is industrially easily available. The solvents are also preferably such that a resin, such as polyolefin, can be fully wetted on the surface therewith, in order to allow the primers to exer- cise their performance more efficiently. For this pur- pose, it is further preferable to selectively use an or- ganic solvent which has a surface tension lower than the critical surface tension (')'c) of the resin. The following Table 1 indicates the surface tension and the critical surface tension of typical solvents to help one skilled in the art in selecting a solvent to be used. TABLE I Critical surface tension (ye) of resin (dyne/cm. 20° C.) Surface tension of organic solvent (dyne/cm. 20° C.) Polytrifluoroethylene 22 1, l,2-trichloro- l,2,2- 19 tiitluoroethane Polyethylene 3 l Ethanol 22 Polypropylene 3 l Acetone 23 Polyacetal 4-0 Ethyl acetate 24 5 10 15 20 25 30 35 45 50 55 65 6 TABLE I-continued Critical surface tension (yo) of resin (dyne/cm. 20° C.) Surface tension of organic solvent (dyne/cm. 20° C.) Polyvinylidene chloride 40 1,1,1-trichloroethane 26 Polyethylene terephthalate 43 Tetrahydrofuran 2 6-6 nylon 46 lkdioxane 27 Toluene 28 It is preferable that the organometallic compound in solution be in a concentration by weight of 0.001-10% for the reason that the organometallic compound may be coated to nearly thickness of monomolecular layer thereof whereby the compound can exhibit its best per- formance as described later. The concentration of organic polymer used will vary depending on the kind of the polymer and is preferably in the range of 0.1-20% by weight. If the concentration used is less than 0.1% by weight then it will be difficult to attain the objects of this invention, whereas the use of a concentration of more than 20% by weight will hin- der the action of the organometallic compound, which plays a principal part as a primer, whereupon the primer decreases in performance as such. Further, it is pre- ferred that the amount of kind of the organic polymers contained in a primer be determined so that when the primer is made to be a primer solution, the primer solu- tion will have a viscosity in the range of 2-5000 cp at 25° C. It will be difficult to attain the objects of this invention when the viscosity of primer solution used is outside of said range. In addition, when the primer is used in the solution form, it is possible to add to the primer solution a small amount of a viscosity improver such as fused silica in order to use the solution as a thixotropic one. It has been found by the present inventors that the variation of the primer of this invention in quality and properties as well as the degradation thereof in quality during its use or storage, is caused by the presence of water in the primer and that it is desirable to limit the water content of the primer to a certain amount, that is, 500 ppm or less in order to solve one of the above-men- tioned problems. To limit the water content of the primer to within 500 ppm, it is desired to limit not only the water contents of the organometallic compound and organic polymer as the ingredients of the primer but also the water content of an organic solvent used together with said ingredi- ents if necessary. . It is also desired to prepare a primer from the above ingredients in a dehumidified chamber or using 2. mois- ture-preventing apparatus. The primer will absorb moisture from air during its use or storage even if it is free of water just after it has been prepared. The primer will further absorb moisture for a‘ long period of time to an extent that the water content of the primer exceeds 500 ppm, whereby the primer lowers in primer performance. Thus, it is desir- able that the primer be treated so that its water content does not exceed 500 ppm even a long time after its preparation. To prevent the primer from absorbing moisture dur- ing the storage thereof, the primer may be stored in glass- or metal-made containers as well as in nonperme- able material-made containers such as plastics-made containers having a polyvinylidene chloride layer. However, it is unavoidable that the primer will absorb 4,818,325 7 moisture during its use, and it is undesirable that the containers for the primer are limited to specific ones. Therefore, it is preferable to prevent the water content in the primer from exceeding 500 ppm by moisture absorption. To this end, a desiccating agent or an adsorbent may be housed in a space within a container or under the lid thereof, the space being so defined as to prevent contact of the primer with the desiccating agent or adsorbent. A simple method for limiting the water content in the primer, comprises allowing a solid desiccating agent or adsorbent to coexist with the primer thereby rendering it possible to remove the water absorbed or the water derived from the ingredients of which the primer is composed and keep the water content in the primer at a level of not more than 500 ppm. The desiccating agents used herein include various kinds of desiccating agents such as phosphorus pentox- ide, activated alumina, anhydrous calcium sulfate, mag- nesium oxide, calcium oxide, calcium chloride, magne- sium sulfate, diatomaceous earth, anhydrous zinc chlo- ride, anhydrous copper (III) sulfate, silica gel and silica alumina. The adsorbents used herein include molecular sieve and activated carbon. The desiccating agents or adsorbents which are allowed to exist in the primer, are preferably those which meet the following require- ments: (1) They are solid materials, (2) They are neutral or nearly neutral, (3) They do not react with the primer, (4) They are not dissolved in the primer, and (5) They do not hinder the primer performance or activ- ity of the primer. Thus, they include activated alumina, magnesium oxide, magnesium sulfate, diatomaceous earth, silica aluminum with silica gel and molecular sieves being morepreferable The desiccating agents and adsorbents to be added to ‘the primer are preferably particulate in shape and the particle size thereof is preferably in the range of about 0.5-10 m. If they have a particle size of smaller than 0.5 mm then they will run out of the primer and be attached to the surface to be coated during the use of the primer, whereas if they have too large a particle size then they will come to be large in volume and unsuit- able in shape as merchandise. The amount of such desic- cating agents or adsorbents used may be determined taking into consideration the expected amount of mois- ture to be adsorbed and the capability of the agents or adsorbents to absorb moisture. The 2-cyanoacrylate used -in this invention is repre- sented by the following general formula CN / CI-I2=C COOR wherein R.is alkyl, alkenyl, cycloalkyl, aryl, alkoxyal- kyl, aralkyl, haloalkyl or the like and more particularly it is illustrated by methyl, ethyl, n-propyl, n-butyl, iso- butyl, n-pentyl, allyl, cyclohexyl, benzyl or methoxy- propyl. The 2-cyanoacrylates used herein are the main com- ponent of commercially available cyanoacrylate-based instant adhesives which may be used as they are as the 2-cyanoacrylate in this invention. 10 15 20 25 30 35 45 50 55 65 8 The commercially available cyanoacrylate-based adhesives are composed mainly of a 2-cyanoacrylate and may be further incorporated with various ingredi- ents as illustrated below: (1) Stabilizer (2) Thickener (3) Modifier (4) Dyestuff The stabilizer is for enhancing the storage stability of the cyanoacrylate-based adhesives and is illustrated by sulfur dioxide, an aromatic sulfonic acid or a sultone as an anion polymerization inhibitor and by hydroquinone or hydroquinone monomethyl ether as a radical poly- merization inhibitor. The thickener used herein is for increasing the viscos- ity of the cyanoacrylate-based adhesives to several ten to several thousand cp since usually a 2-cyanoacrylate is a low viscous liquid having a viscosity of about several op. The thickener used herein includes a polymethyl- methacrylate, acryl rubber or cellulose derivative. The modifier used herein is for improving the impact resistance or heat resistance which are drawbacks of conventional cyanoacrylate-based adhesives and is illus- trated by maleic anhydride or a derivative thereof as an improver of heat resistance as indicated in Japanese Pat. Appln. Gazette No.52-12737. To enable a porous and acidic sap-containing woody material which has hereto- fore been considered difficult to bond, to be bonded, crown compounds and the like may be used as indicated in, for example, Japanese Pat. Appln. Publication Ga- zette No. 55-2238. Further, to provide a flexible adhesive layer, the original adhesive may be incorporated with a plasticizer such as tricresyl phsphate, dioctyl phthalate or dimethyl sebacate. The dyestuff used herein is for, for example, render- ing a bonded portion easily identifiable, the original adhesive may be incorporated with, for instance, an acidic salt of basic dye as indicated in Japanese Pat. Appln. Laid-Open Gazette No. 53-37260 or the like. Furthermore, the original adhesive may further be incorporated with a perfume such as an ester derivative as indicated in Pat. Appln. Laid-Open Gazette No. 53-58541 or the like, in order to provide the adhesive with fragrance. In the practice of this ‘invention, the 2-cyanoacrylate -may be used in the form of a diluted solution in a spe- cific organic solvent. The organic solvent should be such that it is compatible with the 2-cyanoacrylate and does not impair the stability thereof, and it includes toluene, butyl acetate or methylchloroform. It is pre- ferred that the organic solvent contains none of mois- ture and other impurities. In a case where two substrates to be bonded together are each a non-polar or highly crystalline resin, coating of the organometallic compound may be effected by immersing the both of the substrate in a solution of the primer for several seconds or coating it with the solu- tion of the use of a brush or spray gun and then air drying, while in a case where one of substrates to be bonded together is a non-polar or highly crystalline resin, the substrate may be treated only in the same manner as above. ' The primer coated non-polar or highly crystalline resin substrates together or another material and the substrate are bonded using the 2-cyanoacrylate by a usual means, thus obtaining a bonded body having very excellent bond strength. 4,818,325 9 In the coating method of the primer, there may also be used a method which comprises ejecting a 2-cyanoa- crylate and a solution of the organometallic compound simultaneously by the use of spray gun having two nozzles. In a process for forming a coating, painting or print- ing on a non-polar or highly crystalline resin substrate, the primer is coated on the resin substrate by the above- mentioned coating method, and then a 2-cyanoacrylate is coated and polymerized to form a polymer film thereof, thus producing a resin substrate having satisfac- tory receptivity and bond strength to coating materials, paints and printing ink. The thus produced resin sub- strates may be coated or printed by a conventional means to form an excellent coating, painting and print- ing thereon. In the coating steps the following steps will show more excellent effects in coatings. In a first step, a primer prepared by dissolving the organometallic compound and organic polymer in an organic solvent, is coated on a substrate on which a coating, painting or printing is to be formed by an im- mersing or spraying method and being laid usually 5-60 minutes at room temperature or several days depending on the operational steps taken. In a second step, the 2-cyanoacrylate is coated on the primer-coated substrate to form a poly-2-cyanoacrylate film, by a coating method using a preliminarily acid- treated brush, an immersing method, a spraying method, or the like. In a case where the spraying method is used, it is preferred to use a diluted solution of l0 15 20 25 30 a 2-cyanoacrylate in an organic solvent in order to pre- vent the nozzles of spray gun from being clogged. In addition, in a case where a commercially available cyanoacrylate-based adhesive is used, it is preferable to choose the low viscosity one. The substrateon which the 2-cyanoacrylate has been coated is allowed to stand at room temperature for at least 12 hours to form a poly-2-cyanoacrylate film. The poly-2-cyanoacrylate film is not particularly limited in thickness, but it is preferable that the thick- ness be in the range of 0.l—lO01.L, preferably 10-50;; to eliminate defective coated portions. The substrate on which the primer and a 2-cyanoa- crylate have been coated as indicated above, is then coated with a usual coating material, painted with a paint or printed with a usual printing ink. There are various kinds of coating materials, paints or printing inks which may be classified in various ways, however, they may be enumerated from the view-point of the kind of vehicle resin used, as follows: rosin derivatives, nitrocellulose resins, vinylic resins, acrylic resins, polyester resins, polyamide resins, poly- urethane resins, phenolic resins, epoxy resins, ami- noalkyd resins, melamine resins and UV-curable acryl oligomers. From the view-point of use, particularly preferred coating materials, paints or printing inks for use in ap- plying to a polyolefin substrate are those containing a polyurethane resin, an epoxy resin, or an alkyd resin. As to thermosetting coating materials, those which may be cured at a baking temperature of not higher than 90° C. are preferred. A coating material or a paint may be applied by a usual method such as a coating method using a brush, a bar coater, a roller coater or a spray gun, while a print- ing ink may be. applied by a usual method such as a silk 35 45 50 55 65 10 screen printing method, a gravure printing method or a flexographic printing method. It is not clear why the adhesiveness of a non-polar or highly crystalline resin to another material is improved by using the organometallic compound of this invention as the primer and the 2-cyanoacrylate, however, the organometallic compounds will exhibit their best primer performance when they are very thinly coated to an extent that the amount thereof coated reaches 0.001 to 1 g/m2 although the optimum thickness varies depending on the kind of the organometallic compound used. Bonding tests were made by using a polypropylene plate (2 mm thick) as the resin substrate, acetylacetone zirconium (used as solutions of various concentrations in methylchloroform) as the primer, and a 2-cyanoacry- late-based adhesive (produced under the tradename of Aron Alpha No. 201 by Toagosei Chemical Industrial Co., Ltd.), to obtain bonded products which were mea- sured for tensile shear strength at the bonded portion. The following Table A indicates the differences in ten- sile shear strength due to the differences in amount of the primer coated. The bonded products were aged at 23° C. under a relative humidity (RH) of 60% for one day. TABLE A Amount of Tensile shear Cone. of primer primer coated strength (wt. %) (g/m2) (kgf/cmz) 5 0.5-2.5 3 3 0.3-1.5 10 1 0.1-0.5 15 0.5 0.05-0.25 36 0.25 0.025—O.l25 55* 0.05 0005-0025 60* 0.025 00025-00125 27 0.01 0.001—0.005 11 0.001 0.0001-0.0005 3 Note: The symbol, ‘, indicates the destruction of plate. It is seen from the results in Table A that the primer will exhibit its best performance when it is coated in nearly the thickness of its monomolecular layer. From the above results and the fact that the organometallic compounds have a polar segment and non-polar seg- ment in structure, it is surmised that the effects of this invention are produced under the following mecha- msm. — The organometallic compound, that is, the primer ‘of this invention is present in approximately the monomo- lecular layer between the surface of the non-polar or highly crystalline resin substrate and the 2-cyanoacry- late layer (monomer or polymer film layer) whereby the groups highly compatible with the 2-cyanoacrylate layer, in other words, the lipophilic groups and the polar groups are arranged in order and these groups act as a bonding agent to obtain the effects of this invention. To obtain the best results in accordance with this invention, it is necessary to determine an organometal- lic compound and organic polymer to be used, the con- centration of the compound, the amount thereof ap- plied, and the like in view of the nature of the organo- metallic compound, the organic polymer, a substrate and a material to be bonded thereto. As to the amount of the organometallic compound (primer) applied, the use of the primer in such a small amount that the result- ing primer layer does not cover all the surface of the substrate which is needed, will naturally not give good 4,818,325 11 results, whereas the use thereof in such a large amount that the resulting primer layer is thicker than the mono- molecular layer, will result in forming a fragile primer layer whereby the results of this invention are not ob- tained. Thus, the concentration of an organometallic compound in solution (primer solution) is preferably 0.001-10% by weight and the amount of the primer coated is in the-range of preferably 0.00l—l g/m2, more preferably 0.0l—0.l g/m3. A secure bond is effected between a non-polar or highly crystalline resin substrate and a 2-cyanoacrylate with aid of the organometallic compound present there- between whereby the resin substrate is much improved in adhesiveness and, further, a usual coating material or printing ink can easily be applied to the treated resin substrate without causing any problems owing to the presence of a poly-2-cyanoacrylate film formed thereon. The excellent effects obtained by the practice of this invention are those which may be attained by the com- bined use of the 2-cyanoacrylate, organometallic com- pound and non-polar or highly crystalline resin sub- strate. On the other hand, in cases where a bond is attempted to be effected between polyolefin (such as polyethylene) and something, an organotitanium com- pound was once studied to fmd whether it is useful as a primer or preliminary treatment; in these cases, how- ever, excellent effects were not appreciated since an epoxy, urethane, rubber or acrylic adhesive was used. These conventional means do not anticipate at all the present invention which will unexpectedly excellent effects when practiced. The effects of this invention will be exhibited only when a non-polar or highly crystalline resin is used as the substrate, whereas they will not be exhibited when other materials (such as a metal, wood or porcelain) are used as the substrate. TE: primerzof this invention is effective for a non- polar or highly crystalline resin such as olefinic poly- mers typified by polyethylene, polypropylene, polybu- tene and polymethylpentene; composite materials com- posed of the olefinic polymers incorporated with talc, alumina, mica, glass fibers and the like; polyethylene terephthalate; polyacetal; polyurethane; silicone rub- bers; and soft-type PVC (polyvinyl chloride). It is for olefmic polymers such as polyethylene and polypropyl- ene that the primer of this invention is the most effec- tive. This invention will be better understood by the fol- lowing Examples and Comparative Examples wherein all parts and percentages are by weight unless otherwise specified. EXAMPLE 1 0.5 parts of Manganese (III) acetylacetonate and 2 parts of chlorinated polypropylene (produced under the tradename of SUPERCHLON l06H by Sanyo Kokusaku Pulp Co., Ltd.) were dissolved in 97.5 parts of toluene to obtain a primer. In accordance with JIS 10 20 25 30 35 45 50 55 12 K6861-1977, the thus obtained primer was applied to polypropylene resin-made test pieces (25X l0O>
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